All facilities dealing with chemicals have one common nemesis corrosion and damage. Chemcials have the ability to erode equipment, pipes, and storage tanks over time, and the repairs and lost time that come with them are expensive. That is why safeguarding your facility is not only intelligent it's necessary. A top method of doing so is utilizing the correct Chemical Pump. How do such pumps serve to defend your facility, though? Let's discuss this in an easy, beginner level manner.

 

What Is a Chemical Pump?

A Chemical Pump is a special type of pump utilized for moving chemicals safely from one point to another. A chemical pump is different from the regular pump, though, since it is designed to handle aggressive, corrosive, and hazardous fluids. A chemical pump comes in a wide range of materials like stainless steel, plastic, or corrosion-resistant special alloys.

Because they are designed to handle tough chemicals, these pumps protect your equipment and your plant from leaks and spills that will cause catastrophic damage.

How Corrosion Happens in Facilities

Corrosion occurs when chemicals dissolve or attack metals or other substances in your equipment, damaging them and leading to equipment failure. Acid leaks, for example, can ruin metal pipes or tanks. They form holes, cracks, and eventually equipment failure over time.

When corrosion happens, it can lead to:

• Expensive repairs or replacements
• Safety hazards for workers
• Production slowdowns and downtime
• Environmental contamination

That is why it is essential to prevent corrosion from happening in the first place.

The Role of Chemical Pumps in Preventing Corrosion

Chemical pumps protect your facility from one of the first functions of chemicals: transferring in your system. This is the process:

• Sealed Systems: Chemical pumps have seals on them that prevent chemicals from leaking out. This prevents corrosive fluids from escaping through pipes and tanks where they cannot.
• Material Compatibility: Chemical pumps are built with materials that have inherent corrosion resistance themselves. For example, polypropylene or PVDF plastic-made pumps will never corrode even when handling extreme bases or acids.
• Precise Flow Control: The pumps will ensure chemicals move at the right speed and pressure. When chemicals are properly controlled, there is less possibility of chemicals dripping, splashing, or leaking.

By using the right chemical pump, you create a cleaner, safer system that stops corrosion cold in its tracks.

Types of Chemical Pumps That Keep Your Facility Safe

Not all pumps are designed alike. Each one offers different advantages when it comes to safely treating chemicals:

• Centrifugal Pumps
  • Uses a spinning impeller to force the liquid
  • Ideal for low-viscosity fluids
  • Can be made from corrosion-resistant metals
• Diaphragm Pumps
  • Utilize a flexible diaphragm to propel liquid
  • Ideal for abrasive or highly corrosive fluids
  • Offer superior leakage protection
• Peristaltic Pumps
  • Force fluids through a flexible tube by compressing it
  • No seals or valves to leak
  • Perfect for very aggressive chemicals

All types of chemical pumps offer some protection benefits. The best one to use relies on the chemicals you handle and your plant configuration.

Chemical Pumps' Protection Benefits Beyond Corrosion Protection

More Than Just Safety

While avoiding corrosion is a huge benefit, chemical pumps offer even more advantages:

• Less Maintenance: Because they are resistant to damage, pumps need less repair. This is time and money saved.
• Increased Efficiency: Proper chemical flow guarantees smoother and quicker processes.
• Increased Safety: Sealed and reliable pumps prevent chemical spills, protecting workers and the environment.
• Longevity: Chemical pumps extend the life of your whole system, including pipes and tanks.

These benefits render chemical pumps a smart investment for any chemical-handling plant.

Simple Tips to Keep Your Pump Always in Good Health

Even the most efficient chemical pump needs some care. Here are some fundamental tips on maintenance:

• Regular Inspections: Check seals, hoses, and connections for leaks.
• Clean Components: Drain any sediment that can be detrimental or limit flow.
• Follow Manufacturer Guidelines: Use the recommended cleaning chemicals and techniques.
• Replace Worn Parts: Replace diaphragms or seals before they fail.

Regular maintenance keeps your chemical pump safeguarding your facility year in, year out.

Protect Your Facility the Intelligent Way

Running a chemical pump is trouble free and effective way to protect your facility against damage and corrosion. By choosing a right pump and maintaining it in a proper way, you ensure safe management of chemicals, reduce costly repairs, and have a smooth operation.

If you are newly exposed to chemicals or must upgrade your equipment, an initial investment in chemical pumps is a good move. Prevention is always better than repair, remember!