Sugar Manufacturing: JEE Pumps Used In Sugar Manufacturing

SUGAR MANUFACTURING

Sugar Manufacturing Sector Overview:

The sugar sector in India is expected to grow significantly in the next five years. This growth is driven by several factors, such as the increasing population and consequent demand for sugar, government initiatives to boost production, and improving technology. As per industry estimates, the sugar production in India has reached over 34 million tonnes end of FY22. As a result, the country is expected to become self-sufficient in sugar production and may even start exporting surplus sugar.

Government policies have been supportive of the sugar industry and have led to increased investment in the sector. Incentives like soft loans and subsidies have helped in boosting production. The government has also introduced a scheme to promote ethanol production from sugarcane, which is expected to increase the demand for sugarcane further.

The sugar industry in India also benefits from the increasing use of technology. The modernization of sugar mills and the introduction of new technologies are helping to improve the efficiency of production. This is leading to lower production costs and higher profits for sugar companies. With continued production growth, the sugar sector is expected to significantly contribute to the Indian economy in the years to come.

Use Of Pumps In The Sugar Manufacturing Sector:

Sugarcane juice is extracted from sugarcane using a milling process. The cane is first crushed to release the juice, which is then collected and filtered. The filtered juice is then boiled to evaporate the water content and create a concentrated syrup. This syrup is then cooled and crystallized to form sugar.

Pumps are used throughout this process to move the sugarcane juice and syrup between different stages of production. Centrifugal pumps are typically used for this purpose as they can handle large fluid volumes and have a high flow rate. Positive displacement pumps can also be used, but they are not as efficient at handling large fluid volumes.

The type of pump used will depend on the specific requirements of the sugar production process. For example, if the sugarcane juice contains a lot of solids, then a centrifugal pump may not be able to handle the fluid correctly, and a positive displacement pump would be a better option. Pumps are an essential piece of equipment in the sugar production process, and choosing the right type of pump is crucial for ensuring an efficient and effective operation.

JEE Pumps Used In The Sugar Manufacturing Sector:

JTF – TEFLON CENTRIFUGAL PROCESS PUMPS

JGP – ROTARY
GEAR PUMP

JTFP – CENTRIFUGAL AIR COOLED HOT OIL PUMPS

JPOP – PULP & PAPER MILL INDUSTRIAL PUMP

JHSP – LOW SPEED SEWAGE SUBMERSIBLE PUMP

JLSP – HIGH SPEED SEWAGE SUBMERSIBLE PUMP

JMSP– SELF PRIMING MUD PUMP (MECHENICAL SEAL)

JMP – SELF PRIMING
MUD PUMP

JPPL – CENTRIFUGAL POLYPROPYLENE PUMP

JVSP – LONG
SHAFT SUMP PUMP

JSCP – HORIZONTALLY AXIALLY SPLIT CASING PUMPS

JCPP – END SUCTION CENTRIFUGAL PROCESS PUMP

JCP – CENTRIFUGAL PUMP WITH SEMI OPEN IMPELLER

JPP M – POLYPROPYLENE MONOBLOCK PUMPS

JHAF – CENTRIFUGAL HORIZONTAL AXIAL FLOW PUMPS

JCP – CENTRIFUGAL PUMP WITH SEMI OPEN IMPELLER

JFPP – BARE SHAFT
SIDE SUCTION PUMP

JSP – SELF PRIMING
BARREL PUMP

JWSP – WATER SEPARATOR PUMPS FOR PAPER INDUSTRIES

JGSP – STAINLESS STEEL ROTARY GEAR PUMPS

JAP – CENTRIFUGAL PROCESS PUMPS (ANSI) IN INVESTMENT CASTING

JLSPC – LIGHT DUTY SEWAGE AND EFFLUENT SUBMERSIBLE WITH CUTTER PUMP

JWM – METERING
DOSING PUMP

JWJ – HIGH-PRESSURE TRIPLEX PLUNGER PUMP

JH – HORIZONTAL
MULTISTAGE PUMPS

Pump Applications In The Sugar Manufacturing Sector:

Pumps are one of the essential pieces of equipment in the sugar sector, playing a vital role in a variety of processes:

JUICE EXTRACTION

The most critical part of the sugar production process is extracting juice from the sugarcanes, and this needs to be done efficiently. Pumps are used to extract juice from sugarcane or beet pulp.

CLARIFICATION

Pumps are used to circulate juice for clarification purposes. This step removes all the non-sugar elements and reduces the fluid’s viscosity. It also enhances the purity of the sugar juice.

CARBONATION

Pumps are used to add carbon dioxide gas to clarified juice for carbonation purposes. The gas is pumped in a very controlled manner and plays a vital role in making the juice pure.

EVAPORATION

The juice is passed through the evaporation process to convert the treated juice into sugar, wherein the water part is removed. Pumps are used to circulate juice during the evaporation process.

CRYSTALLIZATION

Pumps transfer the evaporated juice to the crystallization chamber, wherein the juice is converted into tiny crystals of sugar using vacuum and other complex procedures.

CENTRIFUGAL SEPARATION

The crystallization process creates sugar crystals and a liquid byproduct called molasses. Pumps are used to spin syrup in centrifuges to separate sugar crystals from molasses.

DRYING

Once the sugar crystals are removed from the liquid molasses, they still need to be further dried. Pumps are used to circulate air to dry these sugar crystals and ensure that they are free of any liquid particles.

PACKAGING

Pumps are used to fill and empty bags or containers with sugar. The final product is passed through the requisite checks and then pumped to the packaging section, where sugar is loaded into sacks.